A platform to monitor, manage and optimize industrial machines in real time
by MarsDev
The problem
Factories are still working in the dark
Different machines, isolated data
Each machine speaks its own language — Modbus, OPC-UA, Siemens S7. No unified view. Data remains isolated.
Unplanned downtime
Problems are discovered when it's too late. Every hour of downtime costs thousands of euros in lost production.
Manually managed orders
Excel sheets, phone calls, paper. Errors, delays, no real-time traceability.
The solution
One platform for the entire plant
MarsFlow connects to any machine, regardless of protocol, and brings everything into a single web interface accessible from any device.
📡 Real-time monitoring
📋 Production order management
🔔 Notifications and alerting
📊 OEE and KPI in real time
🔧 Planned and predictive maintenance
✅ Integrated quality control
🔗 Bidirectional ERP integration
👥 User and role management
📅 Events and maintenance calendar
ERP Integration
MarsFlow talks to your ERP
🏢
ERP (SAP, AS400, Odoo...)
↕BIDIRECTIONAL SYNCHRONIZATION
📊
MarsFlow Dashboard
📥
ERP → Dashboard
Production orders, product master data, bills of materials and planning automatically imported from ERP.
📤
Dashboard → ERP
Progress updates, actuals, scrap, real production times and order statuses written back to ERP in real time.
OEE — Overall Equipment Effectiveness
Measure the real efficiency of your plant
OEE
Global indicator
Availability
Machine uptime
Performance
Actual vs theoretical speed
Quality
Good pieces / total
📈
Automatic calculation
OEE calculated in real time for each machine, without manual data entry.
⚠️
Classified downtime
Every machine stop is recorded with cause: fault, setup, material waiting, maintenance.
📊
Historical trends
View OEE trend over time and identify areas for improvement.
Production KPIs
The numbers that matter, always visible
🏭
Parts produced / hour
Comparison between actual and theoretical machine throughput.
⏱️
Cycle times
Average time per part, per batch, per shift.
🎯
Scrap rate
Percentage of non-conforming parts detected at end of process.
📦
Order progress
How many parts produced vs. required, in real time.
🔄
Changeover time
Setup and format change time between one production run and the next.
📅
Production per shift
Comparison between shifts, operators and production lines.
Quality control
Quality enters the production flow
✅ Each order has defined acceptance parameters — the dashboard verifies them automatically during production.
🚨 If a parameter goes out of tolerance, the operator receives an immediate alert — before the defective part leaves the line.
📋 Every batch is traceable: who produced it, on which machine, with what parameters, with how many rejects.
📊 Quality data feeds reports and scrap analysis to identify recurring causes.
Maintenance
From reactive to preventive
📅
Planned maintenance
Create periodic maintenance plans for each machine. The system sends automatic reminders to operators.
⚡
Anomaly alerts
Configurable thresholds on temperature, vibrations, current. When exceeded, immediate notification before failure.
🔧
Maintenance history
Every intervention is recorded: date, operator, duration, cause, replaced parts. Accessible at any time.
📈
MTBF and MTTR
Mean Time Between Failures and Mean Time To Repair automatically calculated for each machine.
How it works
Three steps to connect your plant
1
🏭
The machines
Send data via their native protocol — Modbus, OPC-UA, Siemens S7
→
2
🖥️
Edge device
Collects, normalizes and transmits data — no proprietary hardware required
→
3
☁️
MarsFlow Backend
Processes, stores and calculates OEE, KPI and alerts in real time
→
4
📊
Dashboard
Everything visible on browser — PC, tablet, smartphone, anywhere
Market opportunity
The right time in Mauritius
🧵 Textile💊 Pharmaceutical🌾 Agri-food⚙️ Manufacturing🏗️ Construction
Mauritius is investing in industrial modernization. Sectors like textile, pharmaceutical and agri-food have growing plants, but are often still managed with outdated tools. MarsFlow responds to a concrete need: connect and control these production lines, measure efficiency, reduce waste — without replacing existing machinery.
A growing market that needs modern tools
Let's talk
Help us understand the market together
Which industrial sectors do you know best in Mauritius?
Do you know which protocols or machinery local factories use?
Do you have contacts in the manufacturing world or with system integrators?
Every answer helps us understand where and how to bring MarsFlow — you are our window into that market.
✉️ hello@marsdev.it
🌐 marsdev.it
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